[[searchwing-powermodule-in-fuselage]]

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searchwing-powermodule-in-fuselage [2020/02/14 17:10]
beckmanf created
searchwing-powermodule-in-fuselage [2020/02/23 16:27] (current)
j0ge4622
Line 27: Line 27:
  
  
 +=== Cable from Power module to ESC ===
 +
 +  * Cut 210mm of the red 2.5 sqmm Muldental cable
 +  * Cut 190mm of the black 2.5 sqmm Muldental cable
 +  * Cut the ESC power cable to a length of 30mm from the Elko capacitor
 +  * Remove 10mm of the isolation from the ESC cable and from both sides of the Muldental cable
 +  * Tin all open cable ends
 +  * Solder the red cable to the rectangular area in the PlusESC lane besides the MOSFET
 +  * Solder the black cable to the area in the MinusESC lane close to the MOSFET
 +  * Place the red ESC cable and the red Power cable from the Power module in a blue solder sleeve and hold both cables with a helping hand
 +  * Heat the solder sleeve with a Steiner HL 1910E on level 5-6 until the solder ring in the solder sleeve melts
 +  * Do the same for the black cable
 +
 +=== Cable from ESC to Motor ===
 +
 +  * Remove 5mm of the black, blue and red ESC cable to the motor to remove the prepared tin
 +  * Cut 3 x 130mm of the Muldental 2.5 sqmm cable 
 +  * Remove 10mm of the isolation at the solder sleeve side on each cable (ESC and Muldental)
 +  * Remove 5mm of the isolation from the Muldental cable side which will be connected to the motor plugs
 +  * Tin all cable ends
 +  * Place the cables 10mm free ends in a blue solder sleeve and heat with HL 1910E at level 5-6 until the solder ring melts
 +  * Add a motor plug to the motor connector for mechanical protection
 +  * Install the motor connector with 45° in the Schraubstock such that you can see the small soldering hole
 +  * Hold the cable with the 5mm removed isolation with a helping hand in the solder cup
 +  * Solder with 350°C.  ​
 +  * The motor connector will be protected with a shrinking tube with hot melt.
 +  * Cut 20mm of the shrinking tube and place the tube over the motor connector
 +  * Shrink the shrinking tube with the Steiner HL1910E with level 3
 +
 +The cables of the Extron motor are: W, V, U (left to right, seen from back)
 +{{ ::​esc_motor-top.jpg?​800 |}}
 +{{ ::​esc_motor-bottom.jpg?​800 |}}
  • searchwing-powermodule-in-fuselage.1581696659.txt.gz
  • Last modified: 2020/02/14 17:10
  • by beckmanf